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Kavach 4.0

Syllabus

GS3: Achievements of Indians in science & technology; indigenization of technology and developing new technology. 

Context: Recently, Indian Railways has commissioned Kavach 4.0 for the Mathura-Kota section of the busy Delhi-Mumbai route.

More on the News 

• This is the first commissioning of the latest Kavach version and a step towards modernization of railway safety systems in the country. 

• Kavach 4.0 is a technology-intensive system and was approved by the Research Designs & Standards Organisation (RDSO) in July 2024 and finally approved in May 2025 for speeds up to 160 kmph.

• Indian Railway Institute of Signal Engineering and Telecommunications has signed an MoU with 17 AICTE-approved Engineering colleges, institutions, and universities for incorporating Kavach as part of their BTech course curriculum.

Kavach 

• Kavach is an indigenously developed train safety system. It is designed to prevent accidents by monitoring and controlling train speeds. 

It is built to Safety Integrity Level 4 (SIL 4), which is the highest safety standard.

• Kavach development began in 2015 and was tested for over three years. 

• After technical upgrades, it was installed on the South-Central Railway and received its first operational certificate in 2018.

Sub-System of Kavach 

RFID tags: These tags are installed at every 1 km along the entire length of the track. Tags are also installed at every signal. These RFID tags provide the precise location of the trains. 

Telecom Towers: Telecom towers with optical fibre and power are installed every few kilometres along the tracks. Kavach systems on trains and at stations communicate through these towers, creating a network similar to that of a telecom operator.

Loco Kavach: Loco Kavach reads RFID tags on tracks, communicates with station systems via telecom towers, and receives radio information from the station. 

  • Kavach is also integrated with the braking system of the locomotives which ensures that brakes are applied in case of an emergency situation.

Station Kavach: Station Kavach is installed at every station and block section. It receives information from the Loco Kavach and the signalling system and guides the Loco for safe speeds. 

Optical Fibre Cable (OFC): Optical fibre is laid along the tracks that connect all these systems for high-speed data communication. 

Signalling system: The Signalling system is integrated with the Loco Kavach, Station Kavach, telecom towers, etc. 

Applications of Kavach

Signal Aspect Repeater: The system repeats line-side signal aspects in the loco pilot's cab, which is crucial for higher speeds and in conditions of dense fog where visibility is poor. 

Real-time Information Display: Loco pilots receive a real-time display of signaling-related information, including Movement Authority, Target Speed, and Target Distance, in their cab. 

Loco-to-Loco Communication: It supports direct communication between locomotives, aiding in collision avoidance. 

Overspeeding Control: It controls the speed of trains, automatically applying brakes if the train exceeds the designated speed limits. 

Kavach Progress

Source: Live Mint 

https://www.livemint.com/news/railways-kavach-4-0-on-mathura-kota-section-delhi-mumbai-route-11753883293390.html

https://www.aninews.in/news/national/general-news/indigenously-developed-kavach-40-commissioned-on-mathura-kota-section-of-delhi-mumbai-route20250730194415/

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